Forma Manufacturing wanted to catch defects earlier and reduce manual inspection.
The Challenge
Inspectors could only check samples, and small surface defects were often missed until customers complained.
Our Solution
- Captured and labeled 60,000 product images.
- Trained a real-time defect detection model running at the edge.
- Connected alerts to the line control system.
- Built a review screen for operators to confirm edge cases.
The Results
Every part is now inspected, escaped defects fell by 82%, and inspection costs dropped by 40%.
